1
Modular
Adaptation to changes in gas consumption volumes
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Compressor types for BCS
Booster Compressor Station (GBS)
An industrial system installed in oil, gas, and energy facilities to increase the pressure of natural and associated petroleum gas. Globaltechexport Ltd. provides the full cycle of booster compressor station development from design and manufacture to commissioning and maintenance. Booster compressor stations are manufactured at the company’s facilities in Kazan and Kaluga Region. Globaltechexport’s products were the first to be listed in the industrial product register of the Ministry of Industry and Trade in accordance with RF Government Decree No. 719 of July 17, 2015
Centrifugal compressors
Screw compressors
BCS configurations:
2
Prefabricated building
With all auxiliary utility systems (lighting, heating, ventilation, air conditioning, fire extinguishing, power supply, security alarm, access control systems, etc.) and additional process equipment (filters, separators, air coolers, heaters, piping, shut-off and control valves, etc.)
BCS applications
- Gas compression for gas turbine units at thermal power plants
- Gas compression for gas turbine units at thermal power plants
- Gas compression to cover process requirements at oil refineries
- Injection of associated gas into the reservoir
Features of our BCS:
Pressure 1 000 MPa
Stable gas transportation over long distances
Cost effectiveness
Reduction of losses and optimization of operating costs
Flexibility
Adaptation to changes in gas consumption volumes
Safety
High level of protection due to state-of-the-art automated control systems
Compressor units
Globaltechexport Ltd. is engaged in development, design, in-house manufacture, delivery, and commissioning of booster compressor stations based on various types of compressor units:
- Screw
- Centrifugal
- Reciprocating
Projects in Russia
RusHydro PJSC — Yakutskaya GRES-2
Modular Gas Booster Station.
Specifications:
- Number of compressor units — 1 ea.;
- Compressor unit type — centrifugal, single-shaft, single-body;
- Capacity — 49,500 Nm³/h;
- Inlet gas pressure — 1.634…1.8 MPa (g);
- Outlet gas pressure — 4.8…5.0 MPa (g);
- Electric motor power — 3,150 kW.
Equipment Configuration:
- GBS comprised of the compressor unit with the electric motor and oil system;
- Inlet and outlet pipelines with shutoff and control valves;
- Equipment and materials for the fire protection system of the GBS casing, including the gas hazard monitoring system and the fire alarm system;
- Utility systems, electric lighting, and input-exhaust ventilation, housed in a noise-proof casing;
- Modular instrument air and nitrogen unit, including power and control cables, cable metal structures, etc.;
- Cooling system pump unit, including power and control cables, cable metal structures, etc.;
- Two air coolers with shutoff and control valves and piping;
- Cabinet-type equipment;
- ACS based on REGUL R500 controller.
Russia, Yakutsk
RN-Yuganskneftegaz LLC — Rosneft Oil Company PJSC
Scope of Supply:
- Modular Gas Booster Station complete with separators and air coolers.
Specifications:
- Number of compressor units — 4 ea. (3 in operation + 1 on standby);
- Compressor unit type — centrifugal, single-shaft, single-body;
- Capacity per compressor unit — 21,600 Nm³/h;
- Inlet gas pressure — 0.35 MPa (a);
- Outlet gas pressure — 1.7 MPa (a);
- Electric motor power per compressor unit — 2,000 kW.
Russia, Khanty-Mansiysk
HydroOGK Management Company JSC — Khabarovsk TPP-4
Scope of Supply:
- Gas Booster Station and Natural Gas Treatment Unit.
Specifications:
- Rated capacity per compressor unit — 55,414 sm3/h*;
- Minimum capacity per compressor unit — 10,270 sm3/h*;
- Gas temperature at the compressor unit inlet — minus 29…33 °С;
- Suction pressure — 0.38…0.6 MPa (g);
- Discharge pressure — 2.5 MPa (g);
- Maximum allowable pressure at the compressor unit outlet — 2.8 MPa (g);
- Gas temperature at the compressor unit outlet — no more than 50 °С;
- Voltage supply — 6000 V;
- Power consumption — 5000 kW.
* capacity is normalized to the standard conditions: T=20 °С, Р=0,1013 MPa
Russia, Khabarovsk
Subsidiary of PJSC Rosneft Oil Company — Oil refinery
Scope of Supply:
-
Gas centrifugal compressor (GCC).
Specifications:
- Medium — 80% road tar + 20% asphalt / 100% road tar;
- Inlet pressure — 0.314 MPa (a);
- Outlet pressure — 1.3 MPa (a);
- Flow rate — 14,396 to 14,644 Nm3/h;
- Power — 1,600 kW.
Russia, Samara Region, Novokuibyshevsk
Tomskneft JSC VNK
Reciprocating engine fuel gas conditioning plant.
Specifications:
Specifications:
- Medium — associated petroleum gas;
- Outlet pressure — 0.43 MPa (g);
- Total flow rate — 8,940 Nm3/h;
- Number of compressors — 2 ea. (1 main + 1 standby);
- Electric motor power — 630 kW.
Russia, Tomsk
Rosneft PJSC — Sorovsky Central Gathering Plant (CGP)
Gas utilization compressor station.
Specifications:
Specifications:
- GBS type: screw;
- Model: DKKS-3200;
- Medium — associated petroleum gas;
- Outlet pressure — 0.35 MPa (g);
- Total flow rate — 3,200 Nm3/h;
- Number of compressors — 1 ea.;
- Electric motor power — 250 kW.
Russia, Tyumen
Tatenergo JSC — Kazan TPP-1
Gas booster station (GBS) with a gas conditioning unit in a unified as-built configuration.
Specifications:
Specifications:
- Medium — natural gas;
- Outlet pressure — 3.0 MPa (g);
- Total flow rate — 62,000 Nm3/h;
- Number of compressors — 3 ea. (2 main + 1 standby);
- Electric motor power per GBS — 3,150 kW.
Russia, Republic of Tatarstan, Kazan
Kondaneft Oil Company JSC
Modular associated petroleum gas compressor station.
Specifications:
Specifications:
- Medium — associated petroleum gas;
- Outlet pressure — 2.1 MPa (a);
- Total flow rate — 4,400 Nm3/h;
- Number of compressors — 2 ea. (1 main + 1 standby);
- Electric motor power — 315 kW.
Russia, Khanty-Mansiysk
Kondaneft Oil Company JSC
Modular associated petroleum gas compressor station.
Specifications:
Specifications:
- Medium — associated petroleum gas;
- Outlet pressure — 0.3 to 0.7 MPa (a);
- Compressor unit flow rate — 2,350 Nm3/h;
- Number of compressor units — 2 ea. (1 main + 1 standby);
- Electric motor power — 250 kW.
Russia, Khanty-Mansiysk
NNK JSC — Kondaneft Oil Company JSC
Modular associated petroleum gas compressor station.
Specifications:
- Medium — associated petroleum gas;
- Outlet pressure — 2.0 MPa (g);
- Total flow rate — 8,900 Nm3/h;
- Number of compressors — 2 ea. (1 main + 1 standby);
- Electric motor power — 800 kW.
Russia, Khanty-Mansiysk
Nizhnevartovskaya GRES JSC
Upgrading of the GBS methane-nitrogen mixture removal system.
Specifications:
Specifications:
- Medium — methane and nitrogen mixture;
- Outlet pressure — 1.3 MPa (g);
- Total flow rate — 730 Nm3/h;
- Number of compressors — 1 ea.;
- Electric motor power — 132 kW.
- Design, installation, commissioning;
- Supply of additional compressor station;
- Control system replacement.
Russia, Khanty-Mansi Autonomous Area, Nizhnevartovsk
RAO ES of the East JSC — Yakutskaya GRES-2
Gas booster station.
Specifications:
Specifications:
- Medium — natural gas;
- Outlet pressure — 0.5 MPa (g);
- Total flow rate — 47,000 Nm3/h;
- Number of compressors — 2 ea. (1 main + 1 standby);
- Electric motor power — 2,770 kW.
Russia, Yakutsk
Inter RAO PJSC — Verkhnetagilskaya GRES
Gas booster station.
Specifications:
Specifications:
- Medium — natural gas;
- Outlet pressure — 3.6 MPa (g);
- Total flow rate — 100,000 Nm3/h;
- Number of compressors — 3 ea. (2 main + 1 standby);
- Electric motor power — 1,250 kW.
Russia, Sverdlovsk Region, Verkhny Tagil